Metal Deck Roll Forming Machine: Revolutionizing Construction with Vietsteel Machinery
The metal deck roll forming machine / metal decking roll forming machine has transformed the construction industry by enabling the efficient production of high-quality steel decking panels used in flooring, roofing, and structural applications. Vietsteel Machinery, a leading manufacturer in Vietnam since 1998, offers advanced solutions like the FD-EH Floordeck Roll Forming Machine, designed for precision, durability, and cost-effectiveness. This article explores the features, benefits, applications, and advantages of Vietsteel’s metal deck roll forming machines, highlighting why they are a game-changer for modern construction projects.
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What is a Metal Deck Roll Forming Machine?
A metal deck roll forming machine is specialized equipment designed to transform flat metal coils, such as galvanized steel, stainless steel, or aluminum, into precise decking profiles used in construction. These machines shape metal sheets into wave-patterned or custom profiles through a series of rollers, producing panels for composite flooring, roofing, and structural support. Vietsteel’s machines, like the FD-EH model, FD-HD model, are engineered to deliver consistent quality, high efficiency, and versatility, making them ideal for large-scale construction projects.
Specifications Metal Deck Roll Forming Machine
| Items | FD-EH Model |
| Power | – Transmission: 22 – 30kw – Motor-Pump: 11 – 15kw |
| Weight of machine | 20 – 25 tons |
| Dimension | L = 12-22m ; W = 2.1m ; H = 1.9m |
| Forming Speed | 16 – 20mpm |
| Roller stations | 32 – 42 |
| Transmission system | Electric motor andGear box |
| Cutting system | Hydraulic cylinder |
| Control system | PLC, HMI automatic programmable |
| Material thickness | 0.7 –1.6 mm |
| Material width | 1200– 1250mm |
| Material Yield Strength | G350 – G550 Mpa |
Why Choose Vietsteel’s Metal Deck Roll Forming Machine?
Vietsteel Machinery has established itself as a trusted name in Vietnam’s roll forming industry, with a 7,000 m² workshop equipped with advanced CNC milling, turning, and wire-cutting technologies. Their metal decking roll forming machines stand out due to their robust design, precision engineering, and ability to meet diverse construction needs. Below, we dive into the key components and features of Vietsteel’s machines.
Key Components of Vietsteel’s Metal Deck Roll Forming Machine
The metal deck roll forming machine is designed for seamless operation, high output, and long-term durability. Here are its main components and their functions:
1. Hydraulic Uncoiler with Coil Car
Capacity: Supports up to 15,000 lb (7 tons) of metal coils.
Function: Automatically uncoils and feeds materials like galvanized steel or aluminum (0.7-1.6 mm thickness, up to 48 inches/1220 mm wide) into the forming system. The coil car simplifies loading and alignment, reducing downtime and material waste.
Benefit: Ensures a continuous, uninterrupted material supply, enhancing production efficiency.
2. Feeding Guide
Function: Aligns metal sheets precisely before they enter the roll forming system, preventing misalignment and ensuring uniform output.
Benefit: Compatible with various materials, including galvanized steel, stainless steel, and aluminum, guaranteeing consistent panel quality.
3. Roll Forming System
Stations: Features 32-42 forming stations with CNC-machined, high-grade alloy steel rollers (45-48 HRC, hard chromium plated).
Function: Progressively shapes flat metal into precise deck profiles, such as 1-inch or B-Deck, with ±1 mm accuracy.
Benefit: Delivers high structural integrity for applications like composite flooring, ensuring panels meet exact specifications.
4. Optional Embossing Rollers
Material: S48-52C steel (50-55 HRC).
Function: Adds patterns or ribs to deck surfaces, improving concrete adhesion in composite flooring systems and enhancing aesthetics and rigidity.
Benefit: Customizable to meet specific project requirements, adding versatility to the metal deck roll forming machine.
5. Pre-Flying Shear System
Material: SKD11 steel blades (55-60 HRC).
Function: Cuts formed panels to precise lengths at speeds up to 60 ft/min without halting production, ensuring clean cuts and no deformation.
Benefit: Maintains high-speed production while preserving panel quality.
6. PLC Control Cabinet
System: Equipped with Mitsubishi or Siemens PLC and an intuitive Human-Machine Interface (HMI).
Function: Automates production by allowing operators to set parameters like panel length, quantity, and profile. Stores order history for 30 days.
Benefit: Ensures high accuracy (±1 mm) and minimizes manual errors, streamlining operations.
7. Hydraulic System
Power: 11-15 kW.
Function: Powers the uncoiler, cutting system, and other components for stable, energy-efficient operation.
Benefit: Designed for durability, offering up to 15 years of reliable performance.
8. Runout Tables
Function: Collects and stacks finished deck panels, preventing damage and facilitating easy transfer to packaging or shipping.
Benefit: Customizable lengths to suit various production scales, improving workflow efficiency.
9. Safety Features
Components: Emergency stop buttons (E-Stops), optional safety covers, and interlock systems.
Function: Protects operators and complies with international safety standards.
Benefit: Ensures safe, reliable operation in high-paced production environments.
Applications of Steel Decking Produced by Metal Deck Roll Forming Machines
The steel decking produced by Vietsteel’s metal decking roll forming machines is versatile and widely used across construction sectors. Key applications include:
Steel Roof Decks
Use: Supports pitched, flat, or curved roofing, providing a strong base for roofing materials.
Benefit: Enhances roof durability and simplifies installation.
Composite Metal Decks
Use: Features embossments in vertical ribs to interlock with concrete, creating reinforced slabs for multi-story buildings.
Benefit: Improves structural strength and reduces construction time.
Form Decks
Use: Acts as a permanent steel base for poured reinforced concrete floor slabs in high-rise and industrial structures.
Benefit: Provides a cost-effective, durable foundation.
Bridge Construction
Use: Employed in bridge rehabilitation and new construction, spanning main beams without additional supports.
Benefit: Ensures durability and simplifies installation processes.
Architectural Design
Use: Enables spacious interiors and high-performing exteriors, offering creative flexibility for architects and engineers.
Benefit: Combines aesthetics with structural performance.
These applications demonstrate the versatility of steel decking produced by Vietsteel’s metal deck roll forming machines, making them essential for modern construction projects.
Advantages of Vietsteel’s Metal Deck Roll Forming Machine
Automated production at speeds up to 60 ft/min reduces labor costs and accelerates project timelines. The hydraulic uncoiler and pre-flying shear system ensure continuous operation with minimal downtime.
CNC-machined rollers and PLC control deliver panels with ±1 mm tolerances, ensuring consistent quality and structural reliability. High-grade materials like SKD11 steel blades and alloy steel rollers enhance durability and precision.
Supports various profiles (e.g., 1-inch, B-Deck) and materials (galvanized steel, aluminum), meeting diverse project needs. Optional embossing rollers allow customization for specific applications.
Durability: Built to operate reliably for up to 15 years, with a 1-year warranty and lifetime maintenance support. Robust components like hard chromium-plated rollers ensure long-term performance.
Cost-Effectiveness Minimizes material waste and reduces concrete usage in composite systems, lowering overall construction costs. High-speed production reduces labor expenses and boosts profitability.
Sustainability: Produces recyclable steel decking, contributing to environmentally friendly construction practices. Energy-efficient hydraulic systems reduce operational costs.
Why Vietsteel Machinery Stands Out?
Vietsteel’s commitment to quality and innovation sets it apart in the roll forming industry. Their 7,000 m² workshop uses advanced CNC technologies to manufacture metal deck roll forming machines that meet international standards. With over two decades of experience, Vietsteel offers:
- Customization: Tailors machines to specific profiles, materials, and production needs.
- Reliability: Machines designed for long-term performance with minimal maintenance.
- Support: Provides a 1-year warranty, lifetime maintenance, and responsive customer service.
How to Choose the Right Metal Deck Roll Forming Machine?
When selecting a metal deck roll forming machine, consider the following factors:
- Production Capacity: Ensure the machine can handle your project’s volume and material requirements. Vietsteel’s FD-EH model supports coils up to 15,000 lb and speeds up to 60 ft/min.
- Material Compatibility: Verify the machine can process your preferred materials (e.g., galvanized steel, aluminum) and thicknesses (0.7-1.6 mm).
- Profile Flexibility: Choose a machine that supports the deck profiles needed for your projects, such as 1-inch or B-Deck.
- Automation and Control: Opt for advanced PLC systems for precise, automated production with minimal errors.
- Safety and Durability: Prioritize machines with robust safety features and long-term reliability.
Vietsteel’s metal deck roll forming machines excel in all these areas, making them a top choice for construction businesses worldwide.
How to Get Started with Vietsteel’s Metal Deck Roll Forming Machine
Request a quotation for a floor deck roll forming machine
Vietsteel takes immense pride in its professional and cost-effective machine manufacturing in Vietnam. The company’s primary objective is to produce high-quality machines with tailored designs that offer exceptional flexibility.
By placing a strong emphasis on quality and customization, Vietsteel ensures that its machines perfectly align with the specific needs and preferences of its customers. This approach not only enhances the overall performance and efficiency of the machines but also provides a personalized touch that caters to each customer’s unique requirements.
Vietsteel’s unwavering commitment to delivering flexible machines with custom designs underscores its dedication to ensuring customer satisfaction. By providing distinctive benefits and experiences, the company strives to establish enduring relationships with its customers and contribute to their continued success.
To explore Vietsteel’s metal decking roll forming machines, contact their team for quotes, customization options, or technical details:
- Phone: +84 906 898 860
- Email: vietsteel@vietsteel.com
- Web: www.vietsteel.com
Vietsteel’s experts can guide you through selecting the right machine, customizing profiles, and optimizing production for your specific needs.