PROFILE
High Speed Full Automatic Purlin Machine (PLHA-1605 model) [NEW]
– Transmission: 2 x 15kw
– Motor pump: 11kw
Speed: Max 40 meters/min (120 feet/min)
(w/o punching) Lower with punching
Profile: Stud (C Profile), Track (U Profile), Zee (Z Profile), Eave Struts (G Profile), L Profile
Changing: Auto
Cutting technology: Including 3 cutting technologies
1 – Pre-Cutting
2 – Part-Cutting
(See appendix – Flow working.)
Control system: With PC Control System
+1 571 267 9638 - +84 906 898 860
vietsteel@vietsteel.com
SPECIFICATION
| Item | Specification |
|---|---|
| Electric requirement | 480VAC/3PH/60HZ |
| Power | Total power: ~114KW – Transmission electric motor: 2 x 15kw
– Punch feeding material: 1 x 15kw (Servo) – Infeed material electric motor: 1 x 5.5kw – Electric motor pump: 1 x 11kw – Punching system motor: 10 x 2.0kw (servo) – Size changed electric motor: 6 x 1.5kw – Size guide change: 6 x 1.0kw (servo) – Eave strut changed: 9 x 1.0kw (servo) – Straightening adjust: 1 x 1.0kw (servo) – Lip adjust: 2 x 1.0kw (servo) – Anti-flare: 4 x 1.0kw (servo) – Conveyor belts: 3 x 1.5Kw |
| Weight of machine | 45 tons |
| Dimension (L x W x H) | 39m x 2.6m x 2m (128ft x 8.5ft x 6.6ft) |
| Forming speed | Max 40 meters/min (120 feet/min) (w/o punching) Lower with punching |
| Punching cycle time | 0.5 second/time |
| Roller stations | 28 |
| Profiles | Stud (C Profile), Track (U Profile), Zee (Z Profile), Eave Struts (G Profile), L Profile |
| Size range of WEB | 4” – 16” (101 – 406mm) |
| Size range of FLANGE | 2” – 5” (50 – 127mm) |
| Eave Strut angle | 4:12 Pitch (18.5°) Max (See appendix – The drawing shows angle limit of the Eave Strut profile.) |
| Material thickness | 1.5 – 3.5 mm (10 – 16Ga) |
| Material width | 200 – 720 mm (7.8” – 28”) |
| Material Yield Strength | G300 – G450 Mpa |
| Length tolerance | +-1mm |
| C to Z changing | Auto by Air motor and gear box |
| C to Eave struts (G) changing | Auto by Servo motor |
| Item | Specification |
|---|---|
| Size changed | Auto by Electric motor and gear box |
| Transmission system | Electric motor and gear box |
| Cutting system | Hydraulic cylinder |
| Cutting technology | Including 3 cutting technologies 1 – Pre-Cutting 2 – Part-Cutting (See appendix – Flow working.) |
| Punching system | Hydraulic cylinder |
| Punching technology | – Punching system control to reach position by servo motor. – All punch stations can setup to punching anywhere.
– 3 Punching System: + Punching station A: Including 1 punching station can move along two direction along the X and Y coordinate axes. + Punching station B: Including 2 punching station can move in/out along the Y coordinate axes. + Punching station C: Including 1 punching station can move two direction along the X and Y coordinate axes. – 4 Punching station can punch in one stop time |
| Material feeding by | Auto by hand free table |
| Safety system | – Fixed safety fencing at both ends of punching system and roll former system. – Safety light curtain at both sides of punching system and roll former system. |
| Control system | PC Control system
– Loading and reading data from job list via .xls or .xlsx by production order. – Production history be saved at least in period more than 3 years, including: The length, quantity, customer infor, producing date, delivery date….ect.. – Upload reporting to opration office including: machine running in real time, stop period or error period; Total length and quantity in a day. – Connect and fix error from onother place via internet is possible |
| Air compressor | – Pressure: 6 – 8 bar (80 – 115 ksi) Provided by the customer |
| Oil tank capacity | – 150 liters (40 gallon) – Hydraulic oil: AW68 Provided by the customer |
| Machine colors | Blue – Grey – White |
BRAND OF COMPONENT
| Component | Brand |
|---|---|
| PLC | SIEMENS |
| Computer and display screen | ASUS / DELL |
| Encoder | KUBLER |
| Electric components | OMRON / SCHNEIDER |
| Electric motor | ABB / TOSHIBA |
| Inverter | FUJI / LS / DELTA |
| Servo motor | DELTA / INVT |
| Gearbox | LIMIN / WUMA |
| Hydraulic pump and valves | YUKEN / YUCIYUKEN |
| Air cylinder and valves | AIRTAC |
| Cutting dies | SKD11 |
| Roller | SCM440 / SC45 |
MAIN FEATURE
– Rollers SCM440 steel fabricated by CNC precision, heat treatment (45-50HRC), hard chromium plated.
– Cutting die SKD11 fabricated by CNC precision machine heat treatment got 52-58HRC.
– Inverter drive with automatic multi speed when stop and start.
– Automatically alarm to pre-cutting before the order finished.
– Automatically feeding material with hand free table
– C to Eave Strut (G Shaped) changing system by automatic.
– C to Z changing system by automatic.
– The Anti-Flare system helps keep the product head square.
– Vietsteel’s purlin data input and control software
VIDEO
