In structural steel fabrication, top hat/ batten roll forming machines play a crucial role, transforming the production of purlins with remarkable efficiency. These machines are essential for crafting top hat/ batten, which are vital components in construction frameworks. By optimizing the manufacturing process, they deliver significant savings in both time and cost while ensuring exceptional accuracy. This article delves into the details of top hat batten roll forming machines, their uses, benefits, and the diverse industries that rely on them.
Why the Top Hat / Batten Roll Forming Machine is essential for your business?
The Top Hat / Batten Roll Forming Machine is a specialized piece of equipment designed to produce top hat-shaped steel profiles, which are critical components in structural steel applications. These profiles, often used in roofing, wall framing, and more, provide exceptional strength and durability for construction projects. At Vietsteel Machinery, we take pride in offering high-quality machines that cater to a wide range of industries, backed by our extensive experience and commitment to excellence.
Why Choose Vietsteel Machinery?
With over 25 years in the industry, Vietsteel Machinery blends global expertise with local insights to deliver reliable, long-lasting machines. Our dedication to innovation and customer success has made us a trusted partner for businesses across Vietnam and beyond. When you choose us, you’re not just buying a machine — you’re gaining a partner committed to your growth.
Cutting-Edge technology powering the Top hat roll forming machine
Advanced Roll Forming Technology
Our Top Hat / Batten Roll Forming Machine is equipped with state-of-the-art German roll forming technology, achieving speeds of up to 25 meters per minute. The PLC-controlled automation ensures that every profile—whether 35mm, 40mm, or 120mm—is produced with flawless precision. Say goodbye to manual errors and hello to consistent, high-quality results that elevate your production standards.
Smart Features for Optimal Performance
Hydraulic Cutting System: Achieve precise, clean cuts tailored to your project specifications.
Adjustable Rollers: Customize profiles to meet a variety of design requirements.
Robust Steel Frame: Engineered for durability, even under continuous operation.
IoT Integration: Monitor performance remotely and optimize production with real-time data insights.
These features not only save time but also reduce energy consumption, making your operations more cost-effective and environmentally friendly—a key focus in 2025.
Specification and equipment Top hat / Batten Roll Forming Machine
| Items | BT-HD Model |
| Power | Motor-Pump: 7.5kw |
| Weight of machine | 4 tons |
| Dimension | 4m x 0.6m x 1.4m |
| Forming Speed | 20mpm |
| Roller stations | 12-14 |
| Transmission system | Hydraulic motor |
| Cutting system | Hydraulic cylinder |
| Control system | PLC, HMI automatic programmable |
| Material thickness | 0.35 – 0.6mm |
| Material width | 100-185 mm |
| Material Yield Strength | G450 – G550 Mpa |
PLC and Touch panel from SIEMENS – Germany or DELTA – Taiwan
• Encoders KUBLER – Germany or DELTA – Taiwan
• Electric motor TOSHIBA – Japan or ABB – Switzerland
• Hydraulic components YUKEN – Japan
• Cutting die SKD11 fabricated by CNC precision machine,heat treatment got 52-58HRC
• Rollers from C45 steel fabricated by CNC precision machine, hard chromium plated (Heat treatment – Option)
Automatically forming and cutting at any length with pre-setquantity.
Signal feedback from encoder showing length of product.
The control panel enables to count a total length of finished coil.
Rollers are alloy steel fabricated by CNC precision machine, thermal treatment and hard chromium plated get 45-48HRC.
Cutting die is SKD11 steel fabricated by CNC machine, thermal treatment get 55-60HRC.
Hydraulic system is equipped with a cooling system to afford the machine operating continuously from 20 to 22 hours per day.
Click here more information: Top Hat / Batten Roll Forming Machine
Key Advantages of the Top Hat/ Batten Roll Forming Machine
Cost savings that boost your bottom line
The Top Hat/ Batten Roll Forming Machine optimizes the production process, cutting down on labor expenses and minimizing material waste. This efficiency translates into substantial savings, allowing you to allocate resources to other areas of your business.
Precision you can rely on
Thanks to its automated system, this machine ensures uniform precision in every piece, eliminating errors and delivering top-notch quality. Your projects will meet the highest standards, every time.
Durability for Long-term performance
Top hat profiles produced by our machines are built to withstand harsh environmental conditions, offering reliable structural support that lasts for years.
Rapid production for tight deadlines
With high-speed capabilities, this machine enables fast production cycles, helping you meet even the most demanding project timelines without compromising quality.
A Step toward sustainability
By reducing material waste and optimizing resource use, the Top Hat/Batten Roll Forming Machine supports eco-friendly manufacturing practices, aligning with global sustainability trends in 2025.
Applications Top hat/ Batten driving business success
Commercial and Industrial Construction: Strengthen your projects with top hat profiles ideal for warehouses, factories, and large-scale structures. Their lightweight yet sturdy design reduces material costs while ensuring structural integrity.
Agricultural Greenhouses: Enhance agricultural productivity with durable greenhouse frames that withstand extreme weather. Our machines allow you to create custom profiles tailored to your needs, ensuring long-lasting protection for crops.
Prefabricated Housing and Roof Support: Accelerate prefab housing projects with pre-formed profiles that enable quick assembly and superior strength. Top hat profiles are also widely used as roof supports in commercial buildings, factories, and residential structures, delivering both economic efficiency and time savings.
Mass Production Efficiency: The machine excels at processing long steel strips to produce multiple identical supports rapidly, far surpassing traditional manual methods in speed and consistency.
Automotive and Electronics Industries: Meet the precision demands of automotive frames and electronic enclosures with profiles that ensure both accuracy and durability, critical for these high-tech sectors.
The versatility of the Top Hat/ Batten Roll Forming Machine makes it an indispensable asset across multiple industries, driving success for your business.
Why you need this machine now more than ever
Skyrocketing Productivity and Profits: Imagine doubling your output while slashing labor costs. With its high-speed production and automation, this machine empowers you to take on more projects and boost your revenue significantly.
Stay Ahead with Industry 4.0 Innovations: As Industry 4.0 reshapes manufacturing, Vietsteel Machinery integration of AI and IoT keeps you at the forefront. Be the innovator in your market with technology built for the future.
Eco-Conscious Manufacturing: Minimize waste and energy usage with our sustainable design, appealing to clients and regulators who prioritize environmental responsibility in 2025.
Exclusive Benefits When You Buy from Vietsteel Machinery: When you invest in a Top Hat Roll Forming Machine from Vietsteel Machinery, you gain more than just equipment—you gain a partnership:
12-Month Warranty: Complete confidence with comprehensive coverage.
Free Installation and Training: Get started quickly with expert support.
24/7 Technical Support: Our team is always here to assist you.
Competitive Pricing: Premium quality at a price that fits your budget.
Contact us today to receive a free consultation and customize your machine to meet your specific needs!
Email: vietsteel@vietsteel.com
Hotline: +84 906 898 860 – + 1 571 267 9638
Web: www.vietsteel.com
How to Choose the Right Top Hat Roll Forming Machine for Your Business
Production Capacity and Customization
Select a machine that can produce batten profiles in the sizes, thicknesses, and materials most common in your operations (e.g., steel, aluminum, copper, or alloys). Ensure it meets your required length, height, and production speed.
Automatic vs Semi-Automatic
Fully automatic machines are ideal for large-scale production but require a higher initial investment. Semi-automatic machines offer cost savings and flexibility for smaller operations.
User-Friendly Controls
Opt for a machine with an intuitive control system that matches your team’s expertise. Look for clear, easy-to-use screens that operators can master quickly.
Material Compatibility
Verify that the machine can handle the thickness and strength of the materials you use, as specified by the manufacturer.
Energy Efficiency and Operating Costs
Consider the machine’s energy consumption and features like automatic shut-off or variable-speed motors to reduce costs.
Space and Installation Requirements
Assess your factory space to ensure the machine fits comfortably. Opt for space-saving loading systems, such as horizontal feed tables or vertical stacks.
Maintenance and Support
Ensure spare parts are locally available and check for manufacturer support, including training and startup assistance.
Durability and Accuracy
Choose a machine with a sturdy frame to minimize vibrations and noise. A cutting tolerance of ±1mm per meter ensures high-quality output.
Similar Products Supporting the Construction Industry
- Purlin Roll Forming Machine
- Top Hat/ Batten Roll Forming Machine
- Channel Roll Forming Machine
- Stud & Track Roll Forming Machine
- Slitting & Cutting Machine
- Decking Roll Forming Machine
- Cable Tray Roll Forming Machine
- Roofing Roll Forming Machine
Take Action Today to Secure Your Top Hat Roll Forming Machine
Don’t miss out on revolutionizing your production line! Here’s how to get started:
Call Now: Reach us at +84 906 898 860 for expert advice.
Email Us: Send your inquiry to vietsteel@vietsteel.com for a personalized quote.
Visit Us: Stop by our facility in Ho Chi Minh City for a hands-on demo. [Google Maps]
The Top Hat Roll Forming Machine from Vietsteel Machinery is more than just equipment—it’s your gateway to innovation, efficiency, and growth. With advanced technology, versatile applications, and unparalleled support, we’re here to help you succeed. And invest in a solution that will elevate your business for years to come. Contact us now and let’s build a stronger future together!