Step tile profiled metal roofing, also known as tile sheet or wave tile roofing, is a type of roofing material commonly used for villas or buildings with multi-story roof architecture and steep slopes. This type of roofing material has a similar shape, size, and color to traditional tile roofing. The roll forming machine for tile profiled metal roofing is a trusted product in the Vietnamese market and in the world, featuring high-quality and beautiful wave patterns. Let’s explore more details about this premium tile profiled metal roofing roll forming machine in the following content.
1. What is Step Tile Roll Forming Machine?
Step tile roll forming machine is a type of equipment used in the manufacturing process of roofing sheets. It is a roll forming machine that produces roofing sheets with a stepped profile. This type of machine can produce roofing sheets with different steps or waves, depending on the customer’s requirements.
The machine works by feeding a flat metal coil through a series of rollers that gradually shape the metal into the desired stepped profile. The metal is then cut to the required length and stacked for packaging. Step tile roll forming machines are often automated, making them more efficient and reducing labor costs.
These machines are commonly used in the construction industry to produce roofing sheets for residential, commercial, and industrial buildings. The roofing sheets produced by step tile roll forming machines are durable, easy to install, and provide excellent protection against the elements.
2. Main Features of Step Tile Roll Forming Machine
“Automatically forming and cutting at any length with pre-set quantity” the machine can be set to produce pieces of metal at a specific length and quantity. Once the settings are input, the machine will automatically form and cut the metal to the desired length and number of pieces.
“Signal feedback from the encoder showing the length of the product“: An encoder is a device that measures the rotational movement of a machine component. In this case, the encoder measures the length of the metal being formed by the machine and sends a signal back to the control panel.
“The control panel enables to count of the total length of the finished coil“: The control panel is the interface used to set the length and quantity of the metal being produced. It also keeps track of the total length of metal produced by the machine.
“Rollers are alloy steel fabricated by a CNC precision machine and hard chromium plated“: The rollers are the components of the machine that shape the metal into the desired profile. CNC precision machines are computer-controlled machines that ensure precise and accurate manufacturing. Hard chromium plating is a process that adds a layer of chromium to the surface of the rollers, making them more durable and resistant to wear.
“The cutting die is SKD11 steel fabricated by a CNC machine, thermal treatment gets 55-60HRC“: The cutting die is the component of the machine that cuts the metal to the desired length. SKD11 steel is a high-quality tool steel that is known for its toughness and durability. CNC machines are used to fabricate the cutting die with precision, and thermal treatment is a process that hardens the steel to a desired level of hardness, in this case 55-60HRC.
“The hydraulic system is equipped with a cooling system to afford the machine to operate continuously from 20 to 22 hours per day“: The hydraulic system is responsible for powering the rollers and cutting die. It is equipped with a cooling system to prevent overheating, allowing the machine to operate continuously for long periods of time.
3. Application Of Step Tile Roll Forming Machine
Step tile roll forming machines are used to produce metal roofing sheets with a stepped profile. These roofing sheets are commonly used in the construction industry for both residential and commercial buildings. Here are some of the specific applications of step tile roll forming machines:
Residential roofing: Step tile roofing sheets are a popular choice for residential roofing, particularly for homes with a traditional or Mediterranean-style architecture. The stepped profile gives the roof a distinctive look, while the metal material provides durability and weather resistance.
Commercial roofing: Step tile roofing sheets are also used for commercial roofing applications, such as office buildings, shopping centers, and hotels. The durability of metal roofing makes it an attractive option for commercial buildings that require long-lasting, low-maintenance roofing solutions.
Industrial roofing: Step tile roofing sheets are sometimes used for industrial buildings as well, particularly those with a sloping roof design. The metal material provides protection against harsh industrial environments and weather conditions.
Agricultural roofing: Step tile roofing sheets can also be used for agricultural buildings, such as barns and sheds. The durability of metal roofing makes it an ideal choice for structures that require protection against weather and environmental factors.
Overall, step tile roll forming machines are a versatile and efficient solution for producing high-quality metal roofing sheets with a stepped profile, suitable for a wide range of applications in the construction industry.
4. Specificaion Of Step Tile Roll Forming Machine
| Items | ST-SH Model | ST-EH Model |
| Power | – Transmission: 11 – 15 kW – Motor-Pump: 15kw | – Transmission: 7.5 – 15kw – Motor-Pump: 11 kW |
| Weight of machine | 12 – 18 tons | 12 – 18 tons |
| Dimension | L= 6 – 12 m; W= 2.3-2.6m; H=1.6 m | L= 6 – 12 m; W= 2.3-2.6m; H=1.6 m |
| Forming Speed | 8 meters/minute | 4 – 6mpm |
| Roller stations | 12 – 26 | 12 – 26 |
| Transmission system | Servo motor and Gear-box | Electric motor and Gear box |
| Cutting and Pressing system | Hydraulic cylinder | Hydraulic cylinder |
| Control system | PLC, HMI automatic programmable | PLC, HMI automatic programmable |
| Material thickness | 0.18 – 0.5mm | 0.18 – 0.5mm |
| Material width | 914/ 940/ 1200/ 1220/ 1250 mm | 914/ 940/ 1200/ 1220/ 1250 mm |
| Material Yield Strength | G300 – G450 Mpa (GI/PPGI, GL/PPGL) | G300 – G450 Mpa |
5. Products Of Step Tile Roll Forming Machine
6. A reputable supplier of high-quality Step tile roll forming machines.
A leading expert in Vietnam designing, manufacturing and installing all kind of Roll forming machines, such as: Roofing machines, purlin machines, Ctruss machines, Cut to length and slitting machines, … VIETSTEEL offers 4 types of big product roll forming machine with extremely reasonable prices.
The reason why you should choose to buy the machine at VIETSTEEL:
Pioneered in roll forming machine with 25 years of experience
Delivered 5000 machines to 500 customers in 41 countries over the world
Vietsteel machines produce products with almost absolute precision.
Our machine runs stably for 15 years with 1-year warranty
24/7 professional and fast customer support
The strong financial capacity guarantees on-time delivery on each contract
More than 140 experienced employees and 2 factories (18,000m2) including a machining workshop (2,000m2) equipped with CNC milling, turning, cutting, planning, etc., to ensure quality control of all sets of mechanical parts of the machine.
For the best quotation, please contact Vietsteel now +84 906 898 860
Email: vietsteel@vietsteel.com
Website: www.vietsteel.com